YL Electrical Equipment (Tianjin) Co., Ltd.

Full Automatic Card Punching and Sorting Machine YLP-FAS-1000 for our European customers

Full Automatic Card Punching and Sorting Machine/Card Puncher and Sorter/Card Die Cutter and Sorter/Card Die Cutting and Sorting Machine YLP-FAS-1000 Introduction of Full Automatic Card Punching and Sorting Machine YLP-FAS-1000   This machine is designed to punch the plastic cards in an automatic and speedy way with the high efficient card collection and sorting system. It is controlled automatically by PLC program, and the Chinese and English bilingual touch screen is available with a friendly man-machine interface.   The machine-Full Automatic Card Punching and Sorting Machine YLP-FAS-1000 is also named as Full Auto Card Puncher and Sorter, Full Auto Card Die Cutter and Sorter or Full Auto Card Die Cutting and Sorting Machine YLP-FAS-1000.   Key Features of Full Automatic Card Punching and Sorting Machine YLP-FAS-1000 The CCD vision inspection system cooperates with the UVW correction platform to search for positioning, feeding and punching. The position parameters of each punching point are adjustable with high precision. high-power servo motor is used as punching power, which has the advantages of low noise, fast speed, stable power and adjustable punching speed. It has the advanced card sorting structure with the adjustable card pick-and-placing position, which can ensure the stability and reliability of card collection and sorting operation. After the cards are punched, they can be automatically collected and sorted separately according to the printed pattern layout. It is especially suitable for punching business cards and the sheets with a variety of different patterns on the same sheet. The PLC program controls automatic operation,it can realize real-time monitoring the card output, automatic shutdown and alarm in case of abnormal situations.   Main Technical Parameters of Full Automatic Card Punching and Sorting Machine YLP-FAS-1000 Power Supply AC 380V/50 HZ Applicable Layout 5X5, 4X8, 6X8, 8X8...... Power 10.5KW Control mode PLC program control + servo system Air Source 6 kg/c㎡(with no water) Operator number One person Air consumption About 150L/min Dimension L2600×W1240×H1750mm Weight About 1800Kg Punched card Comply with ISO CR-80-ISO7810 international standard Productivity 800~1000 big sheets/ hour Punching precision ±0.10mm Feeding height Max 600 mm Applicable Material PVC, ABS, pet, PETG, paperboard, PVC and ABS mixed materials, etc. (different materials need to match with different special mould). Collecting height Max 700 mm Card numbers in the card slot About 400pcs cards   Warranty support of Full Automatic Card Punching and Sorting Machine YLP-FAS-1000   We have very strict QC and timely after-sale serviced procedures. 1. We will test the machine completely with your own cards and we will not ship it out with any single problems. 2. It is strongly advisable for your engineers to fly to our factory for site inspection and acceptance work before shipment. we call it FAT test. You can take this chance to receive all-round training in terms of operation and service as well. 3. We will send you the detailed and instructive video and documents working as instruction docs to ensure that you can understand the standard operation procedures for normal operation. 4. We will include more free spare parts together with this machine. 5. We will give prompt and effective technical support in case of any problem occurring during your operation during our working time. In case of any problem occurring, you shall send us the detailed problem description with some videos for our faster problem diagnosing and trouble shooting.     So in one word, please feel easy on everything if you are ready to buy our machines.    

Introduction of Higher-speed HF RFID Card INLAY (Prelam) Sheet Production Line for Our Cutomers

              Introduction of Higher-speed HF RFID Card INLAY (Prelam) Sheet Production Line for Our Cutomers   Speed: 6000-7000 cards per hour. INLAY sheet layout: 3×8 or 4×8 or customized   CHIP SIZE: 5*8mm COB chip or chips in the tape.   INLAY Frequency: 13.56MHZ+   General Production Steps of HF RFID Card INLAY Sheet with YL Machines   Step 1: Design and confirm the card INLAY sheet specification as per the customer requirements, make the drawing of the antenna in AUTOCAD software in the computer or antenna embedding machine, and measure the sample inlay card frequency…   Machine model needed: Computer & Contactless IC Frequency Tester YFT-1 Machine Quantity needed: Contactless IC Frequency Tester YFT-1, 1 set   Figure 1.Contactless IC Frequency Tester YFT-1     Step 2: Start massive production, and first of all punching side location holes (Usually 2 holes) and chip fixing holes (like 24 holes in 3×8 layout) in the INLAY middle sheet in one machine.   Machine quantity needed:   INLAY Sheet Hole Puncher YHP-A+, 1 set (speed: 800+ sheets per hour)   Figure 2. INLAY Sheet Hole Puncher YHP-A+   Step 3: Automatically embed or implant the designed copper wire antenna onto INLAY middle sheet in a precise way. Usually there are three sheets to be laminated into one INLAY sheet.   Machine model needed: Contactless Card Antenna Embedding Machine YAE-416 (16 embedding heads/4 work tables for sheet layout 3×8,4×8,6×8 or 7×8, if the layout is 5*5, we will use YAE-410 with 5 heads for each worktable) Machine quantity needed: Contactless Card Antenna Embedding Machine YAE-416 (1 set)   Youtube Video Link: https://youtu.be/a6X6_Tcmmnk   Speed: 6000-7000 units per hour.   Figure 3. Contactless Card Antenna Embedding Machine YAE-416                 Step 4: Automatically apply the green glue tape onto the chip holes in INLAY middle sheet for sticking the chips temporarily.   Machine model needed: Full Auto Inlay Sheet Glue Tape Pasting Machine YGA-1000+ Machine quantity needed: 1 set Machine Speed: 600+ sheets per hour   Figure 4. Auto Glue Tape Applicator YGA-1000+       Step 5: Automatically punch the contactless chip module tape into single chip pieces. (Note: It is not needed if only COB chips are used)   Machine Model needed: Contactless IC Module Cutter YMC-2 (2 stations-1 for MOA4 or MOA2 big chip punch, and another for MOA8 small chip punch)   Youtube Video Link: https://www.youtube.com/watch?v=G4JdEJ55ho8   Machine quantity needed: 1 set Machine Speed: 6000-8000 chips per hour   Figure 5. Contactless IC Module Cutter YMC-2     Step 6: Automatically pick and place each single chip into chip fixing holes in the INLAY middle sheet in a faster and precise way.   Machine model needed: Contactless IC Module Picking-placing Machine YPP-8000-16H (16 heads/2 worktables) Youtube Video Link: https://youtu.be/4aAripwVStw Machine quantity needed: 1 set Machine Speed: 7000-8000 chips per hour Figure 6. Contactless IC Module Picking-placing Machine YPP-8000-16H   Step 7: Bonding or welding the antenna leads onto the chip edges automatically.   Machine model needed: Contactless Card Chip Bonding Machine YCB-18 (8 bonding heads for layout 3×8,4×8, 6×8 or 7×8, if the layout is 5*5, we will use YCB-15 with 5 bonding head )   Youtube Video Link: https://www.youtube.com/watch?v=NIHmMs6rGGA   Machine quantity needed: 1 set Machine Speed: 7000+ chips per hour   Figure 7. Contactless Card Chip Bonding Machine YCB-18   Step 8: Check the conductivity of the bonded circuit units after bonding process to see whether all the units are all good or not.   Machine needed: INLAY Sheet Bonding Tester YBT-60   Youtube Video Link: https://www.youtube.com/watch?v=swGURFaKiOQ&t=1s   Machine quantity needed: 2 sets   Step 9: Re-bond the bad unit (if bonding failure) as per the checking result in step 9, and test again after rebonding. If still not good, mark it with marker pen.   Machine model needed: Manual Chip Re-bonding Machine YCR-1   Youtube Video Link: https://www.youtube.com/watch?v=m36BJI5HL3A   Machine quantity needed: 1 set Figure 9. Manual Chip Re-bonding Machine YCR-1   Step 10: Remove the glue tape from the sheet manually     Figure 10. remove glue tape     Step 11 Collat and bond the three pvc sheets (1 middle sheet with chip and antenna plus 2 surface sheets) together for lamination preparation   Machine model needed: Manual Sheet Bonding Machine YLB-1   Youtube Video Link: https://www.youtube.com/watch?v=ZpswVG7whl4   Machine quantity needed: 2 sets Step 12 Laminating the bonded sheets together (1 middle INLAY sheet and 2 surface sheets) to finish INLAY sheet.   Machine needed: Special card INLAY sheet laminator YLL-25C/26C/27C (5,6 or 7 daylights for each tower/ PLC control)   Youtube Video Link: https://www.youtube.com/watch?v=49yIUYIlGt4   Machine quantity needed: 1 set   Finished Prelam/INLAY sheet samples: