Introduction of Higher-speed HF RFID Card INLAY (Prelam) Sheet Production Line for Our Cutomers

              Introduction of Higher-speed HF RFID Card INLAY (Prelam) Sheet Production Line for Our Cutomers

Speed: 6000-7000 cards per hour.

INLAY sheet layout: 3×8 or 4×8 or customized

CHIP SIZE: 5*8mm COB chip or chips in the tape.

INLAY Frequency: 13.56MHZ+

General Production Steps of HF RFID Card INLAY

Sheet with YL Machines

Step 1: Design and confirm the card INLAY sheet specification as per the customer requirements, make the drawing of the antenna in AUTOCAD software in the computer or antenna embedding machine, and measure the sample inlay card frequency…

Machine model needed: Computer & Contactless IC Frequency Tester YFT-1

Machine Quantity needed: Contactless IC Frequency Tester YFT-1, 1 set

Figure 1.Contactless IC Frequency Tester YFT-1

Step 2: Start massive production, and first of all punching side location holes (Usually 2 holes) and chip fixing holes (like 24 holes in 3×8 layout) in the INLAY middle sheet in one machine.

Machine quantity needed:

INLAY Sheet Hole Puncher YHP-A+, 1 set (speed: 800+ sheets per hour)

Figure 2. INLAY Sheet Hole Puncher YHP-A+

Step 3: Automatically embed or implant the designed copper wire antenna onto INLAY middle sheet in a precise way. Usually there are three sheets to be laminated into one INLAY sheet.

Machine model needed:

Contactless Card Antenna Embedding Machine YAE-416 (16 embedding heads/4 work tables for sheet layout 3×8,4×8,6×8 or 7×8, if the layout is 5*5, we will use YAE-410 with 5 heads for each worktable)

Machine quantity needed:

Contactless Card Antenna Embedding Machine YAE-416 (1 set)

Youtube Video Link: https://youtu.be/a6X6_Tcmmnk

Speed: 6000-7000 units per hour.

Figure 3. Contactless Card Antenna Embedding Machine YAE-416

Step 4: Automatically apply the green glue tape onto the chip holes in INLAY middle sheet for sticking the chips temporarily.

Machine model needed: Full Auto Inlay Sheet Glue Tape Pasting Machine YGA-1000+

Machine quantity needed: 1 set

Machine Speed: 600+ sheets per hour

Figure 4. Auto Glue Tape Applicator YGA-1000+

Step 5: Automatically punch the contactless chip module tape into single chip pieces. (Note: It is not needed if only COB chips are used)

Machine Model needed: Contactless IC Module Cutter YMC-2 (2 stations-1 for MOA4 or MOA2 big chip punch, and another for MOA8 small chip punch)

Youtube Video Link: https://www.youtube.com/watch?v=G4JdEJ55ho8

Machine quantity needed: 1 set

Machine Speed: 6000-8000 chips per hour

Figure 5. Contactless IC Module Cutter YMC-2

Step 6: Automatically pick and place each single chip into chip fixing holes in the INLAY middle sheet in a faster and precise way.

Machine model needed: Contactless IC Module Picking-placing Machine YPP-8000-16H (16 heads/2 worktables)

Youtube Video Link: https://youtu.be/4aAripwVStw

Machine quantity needed: 1 set

Machine Speed: 7000-8000 chips per hour

Figure 6. Contactless IC Module Picking-placing Machine YPP-8000-16H

Step 7: Bonding or welding the antenna leads onto the chip edges automatically.

Machine model needed: Contactless Card Chip Bonding Machine YCB-18 (8 bonding heads for layout 3×8,4×8, 6×8 or 7×8, if the layout is 5*5, we will use YCB-15 with 5 bonding head )

Youtube Video Link: https://www.youtube.com/watch?v=NIHmMs6rGGA

Machine quantity needed: 1 set

Machine Speed: 7000+ chips per hour

Figure 7. Contactless Card Chip Bonding Machine YCB-18

Step 8: Check the conductivity of the bonded circuit units after bonding process to see whether all the units are all good or not.

Machine needed: INLAY Sheet Bonding Tester YBT-60

Youtube Video Link: https://www.youtube.com/watch?v=swGURFaKiOQ&t=1s

Machine quantity needed: 2 sets

Step 9: Re-bond the bad unit (if bonding failure) as per the checking result in step 9, and test again after rebonding. If still not good, mark it with marker pen.

Machine model needed: Manual Chip Re-bonding Machine YCR-1

Youtube Video Link: https://www.youtube.com/watch?v=m36BJI5HL3A

Machine quantity needed: 1 set

Figure 9. Manual Chip Re-bonding Machine YCR-1

Step 10: Remove the glue tape from the sheet manually

Figure 10. remove glue tape

Step 11 Collat and bond the three pvc sheets (1 middle sheet with chip and antenna plus 2 surface sheets) together for lamination preparation

Machine model needed: Manual Sheet Bonding Machine YLB-1

Youtube Video Link: https://www.youtube.com/watch?v=ZpswVG7whl4

Machine quantity needed: 2 sets

Step 12 Laminating the bonded sheets together (1 middle INLAY sheet and 2 surface sheets) to finish INLAY sheet.

Machine needed: Special card INLAY sheet laminator YLL-25C/26C/27C (5,6 or 7 daylights for each tower/ PLC control)

Youtube Video Link: https://www.youtube.com/watch?v=49yIUYIlGt4

Machine quantity needed: 1 set

Finished Prelam/INLAY sheet samples: