2026/10/08
New YIME1 Machine Enhances IC Card Production with Precision Tech
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In an era where small plastic cards carry critical identity, payment, access, and security information, the
manufacturing technology behind them has become a cornerstone of modern society. The precision and reliability
of smart card production directly impact the security and efficiency of countless daily transactions and
verifications.
YIME-1: The Paradigm of Integrated Production
The YIME-1 Integrated IC Card Milling and Implanting Machine represents not just a combination of functions, but
a complete reimagining of the IC card production process. This innovative system consolidates multiple critical
operations - including ISO CR80 standard card milling, chip cutting and placement, chip implantation, and
testing - into a single automated unit. This "all-in-one" solution dramatically simplifies production line
layouts, reduces operator skill requirements, and significantly enhances both efficiency and product
consistency.
Core Technology: Precision Meets Speed
The YIME-1's competitive advantage lies in its exceptional technical performance, combining advanced PLC
(Programmable Logic Controller) with servo systems to ensure stable, precise, and efficient operation
throughout the production process.
High-Precision Milling Technology: The card milling process is crucial for IC card
manufacturing, directly affecting chip installation accuracy and overall card quality. The YIME-1 achieves
remarkable precision with X/Y axis milling accuracy of ±0.015 mm and Z-axis accuracy of ±0.010 mm. This
micron-level precision ensures perfect alignment between chip slots and specifications, providing a solid
foundation for subsequent chip implantation.
Efficient Chip Implantation: After milling, the YIME-1 can perform chip cutting, picking,
placement, and implantation at remarkable speeds of 2,000 to 2,500 chips per hour - a significant capacity
boost for mass production. Chip implantation accuracy reaches ±0.02 mm, ensuring perfect alignment between
chips and card bodies.
Intelligent Detection and Control: The YIME-1 incorporates multiple detection mechanisms to
ensure quality. Its dual-card detection prevents feeding errors caused by overlapping cards, while the ATR
(Answer To Reset) detection station verifies chip functionality post-implantation.
System Configuration: Complete Production Solution
The YIME-1's strength lies in its comprehensive system configuration that condenses an entire IC card
production line into one unit:
Card Feeding System: Automated card magazine ensures continuous, stable supply
Detection and Milling Unit: Includes overlap detection, high-precision milling station,
and efficient dust collection
Chip Processing and Implantation Unit: Features chip conveyor, pick-and-place station,
heating head for thermal pressing, and cooling head for fixation
Quality Control and Collection Unit: ATR testing verifies chip functionality, with
automatic sorting of defective cards
Key Features at a Glance
Feature
Description
Multifunctional Integration
Combines milling, implantation, and testing in one unit for seamless production
Exceptional Precision
Micron-level milling and implantation accuracy ensures reliability and durability
High Production Capacity
2,000-2,500 chips/hour meets mass production demands
Intelligent Control
PLC and servo system combination enables stable, controlled automation
Flexible Parameter Settings
Supports multiple milling programs and easy parameter adjustments
Quality Assurance
Built-in multiple detection mechanisms ensure high yield rates
Compact Design
Dimensions of 2200×850×1850 mm save production space
Technical Specifications
Parameter
Specification
Model
YIME-1
Dimensions (L×W×H)
2200×850×1850 mm
Weight
Approx. 900 kg
Power Supply
AC 380V three-phase 50/60Hz
Total Power
6.5 kW
Compressed Air
150 L/min, 6 kg/cm²
Control Mode
PLC + Servo System
Milling Accuracy (X/Y)
±0.015 mm
Milling Accuracy (Z)
±0.010 mm
Chip Implantation Accuracy
±0.02 mm
Card Size
ISO CR80/IEC7810 (54×85.6 mm)
Production Speed
2,000-2,500 chips/hour
Temperature Range
0-400°C
Applications
The YIME-1's high precision, efficiency, and integration make it ideal for producing various ISO CR80 standard
contact IC cards, including:
Identification Cards: Social security cards, national IDs, student cards
Access Control Cards: For corporate buildings, residential complexes
Payment and Financial Cards: Bank cards, prepaid cards
Security Credentials: Government documents, membership cards, transit cards
As smart card technology continues to evolve, production efficiency and product quality have become key
competitive factors. The YIME-1 Integrated IC Card Milling and Implanting Machine, with its revolutionary
design, exceptional precision control, and high production capacity, represents a significant advancement in
smart card manufacturing technology. For IC card manufacturers seeking to enhance capacity, reduce costs, and
ensure product quality, the YIME-1 presents a compelling solution for maintaining competitiveness in this
dynamic market.
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