YIME1 Smart Card Machine Boosts Production Efficiency and Precision

In the rapidly evolving field of smart card manufacturing, efficiency and precision are critical metrics for productivity. Traditional card production processes often involve multiple dispersed steps, which are not only time-consuming but also prone to errors between stages, ultimately affecting product quality.

The YIME-1 Smart Card Milling and Encapsulation Machine represents a groundbreaking innovation designed to address these challenges. It integrates several core processes—including card body slot milling (single station), chip cutting and placement, chip encapsulation (single encapsulation), and finished product inspection—into one seamless operation. This integration achieves the revolutionary concept of "one card in, one finished card out," significantly simplifying production while delivering unprecedented precision and efficiency.

The YIME-1's exceptional performance stems from its meticulously designed core components:

• Card Input Magazine (1 unit): Ensures stable and reliable card feeding for continuous production.
• Overlapping Card Detection Unit (1 unit): Automatically identifies and removes overlapping cards to prevent production interruptions.
• Slot Milling Station (1 unit): Features a high-precision milling system to prepare for chip embedding.
• Dust Extraction System: Removes milling debris in real-time to maintain clean working conditions.
• Chip Conveyor Belt: Transports chips precisely from cutting to encapsulation stations.
• Punching Station (1 unit): Ensures accurate chip cutting to required specifications.
• Chip Pick-and-Place Station (1 unit): Uses high-precision robotic arms or vacuum nozzles for micron-level accuracy.
• Heating Heads (2 units): Employs advanced thermal compression technology for secure chip bonding.
• Cooling Head (1 unit): Rapidly solidifies connections to shorten production cycles.
• ATR (Automatic Test Response) Station (1 unit): Conducts functional verification tests on encapsulated chips.
• Finished Card Collection Magazine (1 unit): Gathers approved final products.
• Defective Card Collection Unit (1 unit): Separates and collects substandard cards for analysis.

The YIME-1 embodies intelligent design, high precision, and user-friendliness through these key features:

The machine includes multiple standard milling programs adaptable to various smart card types. Users can easily adjust parameters like milling depth, width, and shape through an intuitive touchscreen interface.

The milling station can create customized slot contours beyond standard chip cavities, enabling specialized card designs and functionalities.

Vertical movement is managed through precision guides and ball screws driven by servo motors, ensuring milling depth accuracy within tight tolerances.

A specialized correction structure maintains precise card positioning throughout milling and encapsulation processes.

High-precision guides and servo motors ensure smooth, reliable chip module transportation between stations.

The thermal station design guarantees strong, uniform chip bonding with adjustable temperature, pressure, and duration settings.

Prevents processing errors caused by multiple cards entering simultaneously.

A programmable logic controller enables fully automated operation with real-time monitoring and error alerts.

• Dimensions: 2200mm × 850mm × 1850mm
• Weight: Approximately 900 kg
• Power Supply: AC 380V three-phase, 50/60Hz
• Total Power: 6.5 kW
• Compressed Air: 150 L/min at 6 kgf/cm²
• Milling Accuracy: X/Y axis ±0.015 mm, Z axis ±0.010 mm
• Encapsulation Accuracy: ±0.02 mm
• Card Compatibility: ISO CR80/IEC7810 standard (54×85.6mm)
• Production Speed: 2000–2500 cards/hour
• Temperature Range: 0–400°C

The YIME-1 represents a significant advancement in smart card manufacturing technology, combining multiple production stages into one efficient, precise, and reliable system. Its innovative design and technical capabilities set a new standard for quality and productivity in the industry.