In an era where small plastic cards carry critical identity, payment, access, and security information, the manufacturing technology behind them has become a cornerstone of modern society. The precision and reliability of smart card production directly impact the security and efficiency of countless daily transactions and verifications.
The YIME-1 Integrated IC Card Milling and Implanting Machine represents not just a combination of functions, but a complete reimagining of the IC card production process. This innovative system consolidates multiple critical operations - including ISO CR80 standard card milling, chip cutting and placement, chip implantation, and testing - into a single automated unit. This "all-in-one" solution dramatically simplifies production line layouts, reduces operator skill requirements, and significantly enhances both efficiency and product consistency.
The YIME-1's competitive advantage lies in its exceptional technical performance, combining advanced PLC (Programmable Logic Controller) with servo systems to ensure stable, precise, and efficient operation throughout the production process.
High-Precision Milling Technology: The card milling process is crucial for IC card manufacturing, directly affecting chip installation accuracy and overall card quality. The YIME-1 achieves remarkable precision with X/Y axis milling accuracy of ±0.015 mm and Z-axis accuracy of ±0.010 mm. This micron-level precision ensures perfect alignment between chip slots and specifications, providing a solid foundation for subsequent chip implantation.
Efficient Chip Implantation: After milling, the YIME-1 can perform chip cutting, picking, placement, and implantation at remarkable speeds of 2,000 to 2,500 chips per hour - a significant capacity boost for mass production. Chip implantation accuracy reaches ±0.02 mm, ensuring perfect alignment between chips and card bodies.
Intelligent Detection and Control: The YIME-1 incorporates multiple detection mechanisms to ensure quality. Its dual-card detection prevents feeding errors caused by overlapping cards, while the ATR (Answer To Reset) detection station verifies chip functionality post-implantation.
The YIME-1's strength lies in its comprehensive system configuration that condenses an entire IC card production line into one unit:
| Feature | Description |
|---|---|
| Multifunctional Integration | Combines milling, implantation, and testing in one unit for seamless production |
| Exceptional Precision | Micron-level milling and implantation accuracy ensures reliability and durability |
| High Production Capacity | 2,000-2,500 chips/hour meets mass production demands |
| Intelligent Control | PLC and servo system combination enables stable, controlled automation |
| Flexible Parameter Settings | Supports multiple milling programs and easy parameter adjustments |
| Quality Assurance | Built-in multiple detection mechanisms ensure high yield rates |
| Compact Design | Dimensions of 2200×850×1850 mm save production space |
| Parameter | Specification |
|---|---|
| Model | YIME-1 |
| Dimensions (L×W×H) | 2200×850×1850 mm |
| Weight | Approx. 900 kg |
| Power Supply | AC 380V three-phase 50/60Hz |
| Total Power | 6.5 kW |
| Compressed Air | 150 L/min, 6 kg/cm² |
| Control Mode | PLC + Servo System |
| Milling Accuracy (X/Y) | ±0.015 mm |
| Milling Accuracy (Z) | ±0.010 mm |
| Chip Implantation Accuracy | ±0.02 mm |
| Card Size | ISO CR80/IEC7810 (54×85.6 mm) |
| Production Speed | 2,000-2,500 chips/hour |
| Temperature Range | 0-400°C |
The YIME-1's high precision, efficiency, and integration make it ideal for producing various ISO CR80 standard contact IC cards, including:
As smart card technology continues to evolve, production efficiency and product quality have become key competitive factors. The YIME-1 Integrated IC Card Milling and Implanting Machine, with its revolutionary design, exceptional precision control, and high production capacity, represents a significant advancement in smart card manufacturing technology. For IC card manufacturers seeking to enhance capacity, reduce costs, and ensure product quality, the YIME-1 presents a compelling solution for maintaining competitiveness in this dynamic market.
